Integrated V Grooving & Laser Cutting Machine

Integrated V grooving and laser cutting machine, the machine can v groove the sheet , at the same time can laser cutting in one machine.

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Description

Integrated V Grooving & Laser Cutting Machine( Laser and V Groove All in One Machine)

Integrated V Grooving and Laser Cutting Machine Technical Characteristics

SMART CNC has a history of more than 30 years in sheet metal equipment manufacturing. Previously, the main products were CNC V grooving machines and laser cutting machines. Now we combine with technical advantages to integrate the two to develop the world's first integrated V grooving and laser cutting machine.
Integrated V grooving and laser cutting machine has excellent performance and good economy, which is mainly reflected in the following aspects:

§§ Powerful functions, one unit multi-uses
Integrated V grooving and laser cutting machine has a flat two -dimensional cutting function, CNC grooving function, and cutting off function(replacing guillotine shearing machine). According to the production requirements of different sheet metal products, you can choose different processing methods:

V Groove funtion, it can draw a processing diagram, firstly Groove, then cutting, and the clamping process is completed at a time.
when No need to groove, it can be used as a laser cutting machine function.
It only needs to be used as a v groove product, which can be used as a CNC grooving machine.
Products that need to be laser cut off, it can be used as a shearing machine (the size accuracy is far stronger than the shearing machine positioning, not distorted and deformation).

§§ Good cost-effective
Integrated V grooving and laser cutting machine shares the same CNC system and shares the same CNC processing platform. Compared with shearing machine, V grooving machine, and laser cutting machine. The three equipments are combined as one device, and its manufacturing cost is much lower, so the equipment has a high cost performance.
§§ Save production workshop
Most of the sheet metal workshop, a laser cutting machine, a shearing machine, and a grooving machine, which requires about 100 square meters of workshops. Integrated V grooving and laser cutting machine only occupies the position of one grooving machine, about 30 square meters, which saving 70%of the venue. It is particularly suitable for rental factories for rent.
§§ Simplify craftsmanship, improve efficiency
The general sheet metal production process, first draw the sheet metal cutting diagram, cut the plate on the board, sort it and transfer it to the grooving machine, edit the data and then slot the plate. Two groups of people to operate.
Integrated V grooving and laser cutting machine’s process is simple. Just draw the cutting diagram during product design. After marking the slotting line in the figure, the material processing is completed at one time to reduce the labor intensity of the workers and improve efficiency. Especially for those small products, batch grooving after typing, and the efficiency is ten times improved.
§§ Precise size to ensure quality
If you slot after cut, or you cut after slot, you will cause product size errors due to secondary positioning. Integrated V grooving and laser cutting machine is processed based on the benchmark point of the same system. The product size accuracy can reach micron levels.
§§ Non -destructive product appearance
The product processing platform is installed with a universal ball. Even if it requires a high mirror panel processing, it will not scratch the plate. The plane cutting platform is equipped with a sawtooth. When loading and unloading material, there will be different degrees of plate scratching.
§§ Dust-free environmental protection and energy-saving
Integrated V grooving and laser cutting machine design has an independent closed exhaust gas collection and treatment space. It only requires a small power fan (0.75 kilowatts). After 100%of the hazardous gases of the cutting dust generated by cutting, the atomized spray tower (optional) is harmless to give workers a clean and comfortable working environment. For ordinary plane laser cutting machine, due to the large surface, the power of the dust equipment is large enough (more than 3 kilowatts) can only exclude a small number of smoke. No need to worry about the fines of the environmental protection department anymore.
§§ The shortcomings and technical requirements of the equipment
Of course, all machines are not universal, and the Integrated V grooving and laser cutting machine has the following defects:

To occupy a certain position in clamping the plate, there are about 24mm side materials that cannot be cut (the minimum slot to the edge of grooving is 8mm).
Link cutting is needed when cutting some products, because the plate is moving.
Operating technicians need to have a certain CAD drawing foundation, but we have special training and you will learn in a few days.

Main parameter:

Integrated V Grooving and Laser Cutting Machine Product Specification Table
Item/Model specification	SMART-PG-3213	SMART-PG-3216	SMART-PG-4213	Brand Parts
Integrated V Grooving and Laser Cutting Machine Core Component Configurations
Laser source	1000W 1500W 2000W 3000W			SHENZHEN MAX
Follow-up controller	HONG YUDA CHC-1000L V1.0			CHINA, SHENZHEN
Optical fiber laser cutting head	WAN SHUNXING KC15A			CHINA, SHENZHEN
Screw	HIWIN 3232, 2510	HIWIN 3232, 2510	HIWIN 3232, 2510	TAIWAN HIWIN
Slide rail	HIWIN HG35/HG30	HIWIN HG35/HG30	HIWIN HG35/HG30	TAIWAN HIWIN
CNC control system	CNC independent research and development of V grooving and laser cutting system, 17-inch display, IBOX-106V2G industrial control computer.			JY CNC
Movement control	GOOHEL GT2-400			SHENZHEN MINGZHI
CNC cold-water machine	HL-1000/1500/2000/3000-QG2/2			WUHAN HANLI
Servo system X axis	4000W	4000W	4000W	JAPAN PANASONIC
Servo system Y axis	2000W	2000W	3000W	JAPAN PANASONIC
Servo system Z axis	400W	400W	400W	JAPAN PANASONIC
Cutting head servo system	400W with brake	400W with brake	400W with brake	JAPAN PANASONIC
Hydraulic pump	VP-30	VP-30	VP-30	TAIWAN HYDLIC
Hydraulic valve group	V3067-NC-AC220V/DSG-03-3C3-A2-N 220V			TAIWAN HYDROMAX
Reducer	PAR140-L1-5-P2/PAR60-L1-5-P2			TAIWAN HECHENG
Grinding gear/tooth strip	3M-29*29/3M-25Z			TAIWAN HECHENG
Integrated V Grooving and Laser Cutting Machine Main Technical Parameters
Machine max. stroke(mm)	10013003750	10016003750	10013004750
Max. processing capacity(mm)	812503250	815503250	812504250
Y-axis positioning accuracy	±0.05mm
X-axis positioning accuracy	±0.05mm
Y-axis repeat positioning accuracy	±0.03mm
X-axis repeat positioning accuracy	±0.03mm
Max. idle stroke speed X	100m/min	100m/min	100m/min
Max. idle stroke speed Y	80m/min	80m/min	80m/min
Max. loading on the workbench	500KG	500KG	800KG
Machine weight	8500KG	8800KG	11000KG	±50KG
Machine system air pressure	0.6MP			Use for pneumatic movement
Cutting system air pressure	2.0MP			Use for cutting
Stainless steel cutting thickness	3mm/4.5mm/6mm/8mm corresponding to the above laser power			Nitrogen cutting
Carbon steel cutting thickness	5mm/6.5mm/8mm/8mm corresponding to the above laser power, combination of machine compression board stroke			High-pressure air

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